Thermoforming is a manufacturing technology which, in simple terms, involves heating a flat plastic sheet until that sheet becomes pliable. This pliable sheet is then drawn down and perimeter-sealed against a purpose built tool. A vacuum is then created between the tool and the pliable sheet, creating a pressure differential which results in atmospheric pressure forcing the pliable sheet to conform to the surfaces of the tool. As the formed sheet cools it becomes rigid and retains its formed shape. This formed part will then normally pass through several additional levels of secondary operations before final inspection and packaging for shipment.
If you would like to learn more about thermoforming, please visit the sections below to discover the advantages of thermoforming, the process and equipment we use, and the materials and finishes available at Medallion.
Learn about what makes thermoforming an affordable and viable solution for your next project, including how it compares to other processes and materials
See the details of our internal process with a step-by-step guide showcasing how we go from concept to completed product and the equipment we utilize.
See a concise and photo-rich sample of the materials and finishes at our disposal. We make sure you get the right materials for your project specifications.