Capabilities

With eighteen different and uniquely engineered thermoforming stations, and a staff of trained and highly experienced thermoforming professionals, Medallion has the manufacturing sophistication to take on projects of almost any size and design using a wide variety of raw materials options. Finished parts can be as small as just a few square inches to over 100 square feet. Our ability to produce extremely large parts helps eliminate the need to segment unusually large customer products thus allowing for greater design flexibility and lower finished part cost.

Medallion’s design and engineering team is comprised of some of the most talented and experienced individuals in the thermoforming industry. Our in-house experts turn customer concepts into finished products through a variety of methods. This transformation process can be accomplished starting with a hand sketch, customer print, electronic file, or through the use of sophisticated design software.

Almost all of Medallion’s prototyping and production tooling is made in-house at our Mold and Tool Facility. Using advanced equipment such as one of our industries’ largest twin-table five-axis CNC routers, we are able to mill custom patterns with very high dimensional accuracy.

Medallion Plastics has been repeatedly recognized by our customers for the high level of product quality we provide. The foundation of our success in this area begins with product design and tooling construction. However, in many situations, finished product aesthetics and tolerances are achieved or enhanced by secondary processes. In some cases these secondary operations are performed by skilled employees using specially designed fixtures.

At Medallion Plastics we pride ourselves on our ability to deliver high quality products that meet or exceed customer expectations. We strive to ensure every part which we design, produce and ship meets customer specifications. To accomplish this, our Quality Department operates as an integral part of our business operation. Our quality experts are involved at every level product production from initial product design to finished product delivery. Every part we produce goes through a structured documentation procedure and quality approval process that is ISO compliant.

Many of the products which are formed for Medallion’s customers require secondary processing which can include component assembly. This assembly may consist of attaching hinges, brackets, studs, hidden fasteners or actual part-to-part bonding. Our assembly department is staffed by well trained and highly experienced experts who routinely provide Medallion’s customers with high quality finished product.